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Cigars: Processing Tobacco

Cigars: Processing Tobacco

Why Process Tobacco?

After being harvested and cured, tobacco is just not totally stabilized and cannot be stored long. It should next be fermented. Fermentation is a complex process, but to make a protracted story short, one can say that it is a transformation of the chemical elements by oxydation.

Fermentation and Getting old

Fermentation is a natural transformation of the chemical components that stabilizes the uncooked material. The process is reasonably deep and fairly fast. When well fermented, a tobacco might be stored for years with out damage.

Ageing is a sluggish pure evolution , during which time the tobacco is going to improve its characteristics and to lose its "green" taste. As soon as blended in a cigar, the tobacco deserves a new period of aging with a view to attain an excellent balance between the blend components.

Why Ferment Tobacco?

Past stabilization and storage capability, fermentation makes the tobacco lose its uncooked and green taste that nobody would really like.

Who can ferment tobacco ?

It's easy to develop a number of tobacco vegetation in your backyard in case you like gardening. But if you want to process it for smoking, you'll must ferment it. If not, you will have some bother with the taste. To ferment your tobacco correctly, you need either massive quantities (hundreds of kilos) to build a bulk quantity for pure processing, or expensive gear for synthetic fermentation. Our recommandation is to grow petunias (decorative tobacco plants, with loads of colorful blossoms) and to buy Swisher Sweets Cigars to take pleasure in your smoke!

The best way to Ferment Tobacco?

To process a natural fermentation, tobacco is piled up. The load and the pure moisture content material permit the fermentation to start out in the midst of the pile. The temperature goes up. When the targeted temperature is reached, the pile is damaged and rebuilt, the outside tobacco moving intoside and vice versa. And that as many times as is important, till the entire pile is correctly fermented. Some heavy tobaccos can want up to six turnings. It takes months to ferment them correctly.

Fermentation and Rotting

Do not be afraid when reading that tobacco is fermented! Tobacco just isn't going to be rotten! Just stabilized and smokeable with out giving you nausea. Fermentation considerably improves the original taste.

Fermentation and High quality

Every tobacco has its personal fermentation procedure. The primary factors that outline the process are the texture of the material, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers usually are not fermented the identical way.

Fermentation and Temperature

Humid tobacco leaves put in a pile are going to start out fermenting, giving out heat. The control of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco will be cooked and deteriorate. Each type has its own optimal temperature. When it's reached, the pile needs to be opened to cease the heating process and a new pile is constructed with cooled down tobacco. The outside tobaccos go inside and vice-versa. For instance, a darkish air cured tobacco accepts a temperature up to about 130ºF. And catastrophe can begin at 140ºF.